The maintenance team saves 100,000 USD in spare parts and gets back 40 productivity hours.

Industry: Steel

Country: Mexico

Application: Continuous casting segment bearings


Product: Uniplex EXP 2


"Premature wear of the bearings generates high spare part costs and lost productivity hours."

The Challenge

The maintenance team of one of the most important steel companies in the world, faced a really important challenge: reduce premature wear of the continuous casting segment bearings. Solving this problem was pressing, because the number of damaged bearings rised to 360 per year and this impacted productivity by having over 40 hours of unplanned downtime.


The solution

Our technical team recommended Uniplex EXP 2, a lubricating grease that excels in water washout resistance, extreme pressure resistance and high temperature performance.


The results

In the final evaluation of results, the maintenance team confirmed that the proposed objectives were met. It was possible to avoid the premature replacement of 360 bearings and the 40 hrs of unscheduled stoppages associated with the identified lubrication problems.


Customer stories in the industry

These are some examples of the results that leading companies worldwide have obtained. If you need a solution for your process do not hesitate to contact our experts.

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The maintenance team saves 100,000 USD in spare parts and gets back 40 productivity hours.

Premature bearing wear in continuous casting segments results in high spare parts costs and lost productivity hours.

Read about the success story 
...
The maintenance team saves 100,000 USD in spare parts and gets back 40 productivity hours.

Premature bearing wear in continuous casting segments results in high spare parts costs and lost productivity hours.

Read about the success story 
...
The maintenance team gets back 10 hours of productivity, that equals 350 tons of processed food production

After the second unscheduled shutdown of the year, the maintenance team of a major cattle feed manufacturer had to take measures to prevent further failures.

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...
The maintenance team gets back 10 hours of productivity, that equals 350 tons of processed food production

After the second unscheduled shutdown of the year, the maintenance team of a major cattle feed manufacturer had to take measures to prevent further failures.

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...
The maintenance team ensures heavy duty equipment uptime and saves 30,000 USD in spare parts.

In the extraction area of Mexico's most important iron ore mine, the rate of unscheduled stoppages in front loaders increased. Over the course of seven months, the company lost 21 hours of productivity due to equipment unavailability.

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...
The maintenance team ensures heavy duty equipment uptime and saves 30,000 USD in spare parts.

In the extraction area of Mexico's most important iron ore mine, the rate of unscheduled stoppages in front loaders increased. Over the course of seven months, the company lost 21 hours of productivity due to equipment unavailability.

Read about the success story 
...
Colombian company saves $60,788 USD in lubrication costs with Interforge KI-C.

After replacing three different lubricants with Interforge KI-C, the metalworking company optimized its aluminum extrusion process.

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...
Colombian company saves $60,788 USD in lubrication costs with Interforge KI-C.

After replacing three different lubricants with Interforge KI-C, the metalworking company optimized its aluminum extrusion process.

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...
Client in Mexico saves 70% in annual parts costs with Thermaplex LCM 2.

After lubricating with Thermaplex LCM 2, the manufacturing company stopped the early replacement and maintenance of costly roller bearings.

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...
Client in Mexico saves 70% in annual parts costs with Thermaplex LCM 2.

After lubricating with Thermaplex LCM 2, the manufacturing company stopped the early replacement and maintenance of costly roller bearings.

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...
Client in Mexico cuts its operational risk by 100% with Extruoil B7.

After lubricating with Extruoil B7, the metalworking company drastically improved its workers’ health by eliminating dust contamination.

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...
Client in Mexico cuts its operational risk by 100% with Extruoil B7.

After lubricating with Extruoil B7, the metalworking company drastically improved its workers’ health by eliminating dust contamination.

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...
Bonnell Aluminum eliminates stains on its extruded profiles with Interforge KI-C.

After lubricating with Interforge KI-C, the metalworking company eliminated stains caused by boron nitrate on its extruded aluminum profiles.

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...
Bonnell Aluminum eliminates stains on its extruded profiles with Interforge KI-C.

After lubricating with Interforge KI-C, the metalworking company eliminated stains caused by boron nitrate on its extruded aluminum profiles.

Read about the success story 

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